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underextrusion explanation

rocketieringman

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Jul 19, 2025
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Can anyone explain what underextrusion is in simple terms and most importantly, how would I be able to avoid if? I still haven't gotten any of the 3d printing equipment I need to get started with this hobby, so I'd like to learn as many aspects as possible and this is one that's confusing to me.
 
Simple terms, your plastic pooping robot isn't pooping enough plastic. OK, smart-alecky comments aside. it really is that your extruder in not actually extruding the amount of filament that the slicing software said it should be extruding.

The slicer will have settings for layer height, and extrusion width, let's assume that you're using a 0.2mm layer height, and a 0.4mm extrusion width. Ideally you want each and every filament that the printer lays down to be 0.2mm thick and 0.4mm wide. If they aren't that size then you're under extruding. This will be more evident on perimeter walls and in areas of solid infill. In these areas there should be little to no evidence of the seam between any 2 adjacent filaments. Minor under extrusion would be when the 2 adjacent filaments are touching, but the seam between them is not completely filled. This can be corrected by bumping the extrusion multiplier setting in the slicer up a little. Severe under extrusion is when there are gaps between 2 adjacent filaments. that's usually caused by a hardware problem of some sort. Could be crap in the nozzle, could be an extruder temperature, could be bad filament, could be junk in the extruder drive gears, could be... you get the picture.

How to avoid it? Well, what I do is run a small test print to check for any problems. Then tweak the slicer settings to correct the problem and try it again. When I'm happy with the test print, THEN I'll print that gizmo that I just gotta have.

Don
 
Simple terms, your plastic pooping robot isn't pooping enough plastic. OK, smart-alecky comments aside. it really is that your extruder in not actually extruding the amount of filament that the slicing software said it should be extruding.
What you call not pooping is called under filament extrusion. It is caused by many reasons. The most common is one of two reasons.

1) The most common is a clogged nozzle. There are many YouTube videos that explain how to unclog a nozzle. This is where the filament can not extrude through the nozzle. Which could be a worn-out nozzle. The simplest method is just to replace the nozzle with a new one.
If it was printing, then it stops extruding filament, that's a sure sign of a possible clogged nozzle (assuming you did not run out of filament).

2) Filament is not feeding. Check to ensure that the filament feeds smoothly without any resistance.

I hope this helps.:)
.
 
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There is 1 more possible problem. The hot end is not heating up properly or is not heating up at all. This might need a new hot end unit. If after replacing it and it still does not heat up, then there might be a controller problem, and it might need replacing ( a major undertaking).

Please follow the steps mentioned above. Replacing the hot end is the very last resort.
 
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